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HBY Central Chain Bucket Elevator
Published on:2023-11-24 09:44 Share to:

HBY Central Chain Bucket Elevator

The HBY central chain bucket elevator is equipped with central chains. Its buckets are closely spaced. The width of a standard bucket is between 200 to 1200 mm. Buckets with different width have different carrying capacity.
      The HBY central chain bucket elevator is designed to transport highly-corrosive and loose materials such as cement clinker and slag powder. The smooth-wheel structure can reduce power consumption and chain wear, and ensure the continuous conveyance at the same time. The HBY central chain bucket elevator is grouped into the single-bucket-single-chain type and double-bucket-double-chain type.
Its conveyance capacity reaches 3,000 tons per hour.
Its conveyance height is up to 80m.
It can continuously convey materials at temperature of up to 300°C.
Its tail adopts the self-balancing gravity take-up.
Its head wheel and tail wheel adopt highly wear-resistant split structure without teeth.
It runs stably and requires very little maintenance.
A forging central chain with angle bracket is available with a breaking force of 750-3500 KN.  
All chains are inspected and assembled by special equipment.
It can adopt dual drive and double-chain-double-bucket to increase conveyance capacity.

chain

Central chains are forged through the die-forging process and heat treated with advanced techniques so as to improve the chain plate’s comprehensive mechanical properties. The appropriate interference fit among pins, sleeves and chain plates produces beneficial stress on the mating surface, which increases chains’ stability. The labyrinth seal of inner and outer chain plates minimizes corrosion damage to pins and sleeves caused by materials, decreases the friction between pins and sleeves, and prolongs the chain’s service life. The service life of chains reaches 4 to 8 years under normal operating conditions. 

The Driving Sprocket and Driven Sprocket Ring

The driving sprocket and driven sprocket adopt ring without teeth, detachable and split structure. The transmission torque between sprocket and chains ensures the running of drive chains under the static friction effect by means of friction between chains and sprockets. Because the sprocket diameter and chain pitch determine a structure without corresponding number of teeth, and the contact position of chains and sprockets is not at the same point every cycle, the drive without teeth can guarantee even wear on flanges and greatly increase the service life of sprockets.

Self-balancing Gravity Take-up

The accurate calculation of the tail wheel’s weight meets the need of equipment’s tensioning. Replacing the bearing seal with the wear-resistant casing and limit sleeve inside the tail casing can reduce the cost of changing bearings caused by dust and make environment clean because there is no leakage of dust.
 

The Central Chain Elevator Capacity Selection

The corresponding ability When the filling rate of single buchet central chain Elevator Buchet is 100%(water volume).

料斗bucket

传动轮直径 driving wheel dianeter(mm)

斗宽

Wedth

mm

伸出

extension

mm

斗容

Volume

dm³)

斗距

Pitch

mm

790

1005

1215

链速 Speedm/s

1.43

1.62

1.67

1.8

2.0

计算能力capacity(m³/h)

400

260

11.8

304.7

199

226

 

 

 

500

260

14.8

304.7

250

284

 

 

 

600

300

21.5

304.7

363

412

 

 

 

700

300

25.1

304.7

425

481

 

 

 

800

310

33.0

355.6

 

 

557

601

667

800

400

44.9

360

 

 

749

808

897

900

310

37.1

355.6

 

 

628

677

752

900

400

50.5

360

 

 

844

910

1011

1000

310

41.3

355.6

 

 

698

753

836

1000

400

56.2

360

 

 

939

1012

1125

1100

400

61.9

360

 

 

1034

1114

1238

1200

400

67.6

360

 

 

1129

1217

1352

Note:we suggest that the bucket filling rate is not more than 75%.

The corresponding ability when the filling rate of single double bucket central chain elevator’s buchet is 100% (wate volume).

料斗bucket

传动轮直径 driving wheel dianeter(mm)

斗宽

Wedth

mm

伸出

extension

mm

斗容

Volume

dm³)

斗距

Pitch

mm

1005

1215

链速speedm/s

1.67

1.8

2.0

计算能力capacitym³/h

700×2

400

78.4

360

1309

1411

1568

800×2

400

89.7

360

1499

1615

1795

900×2

400

101.1

360

1688

1820

2022

1000×2

400

112.5

360

1878

2024

2249

1100×2

400

123.8

360

2068

2229

2476

1200×2

400

135.2

360

2257

2433

2703

Note:We suggest that the bucket filling rate is not more than 75%.

The central chain type

型号type

节距(mmpitch

破断强度breakingload

HBY01

152.35

900

HBY03

152.35

1250

HBY05

177.8

1200

HBY07

177.8

1600

HBY09

180

3000